How to Install a Clean Booth Quickly Within 48 Hours

Why you need to deploy a Clean Booth quickly

Deploying a Clean Booth system in a short time not only helps a business save time and cost but also ensures production schedule-especially in industries requiring a controlled environment such as pharmaceuticals, electronics and food. Below are three common scenarios where fast installation of Clean Booth brings clear advantages:

Accelerate acceptance of a temporary clean room or expanded production area: When a business needs to expand its production area or build a rapid test zone for equipment/process acceptance, waiting for a fixed clean room can take weeks to months. In this case, Clean Booth is an ideal solution because:

• It can be installed directly on the existing factory floor.
• It does not require changing the building structure.
• It easily meets temporary cleanliness-level requirements.

Having a quickly accepted clean area helps the business shorten the time to market.

Alternative temporary solution when the fixed clean room is under maintenance: Traditional clean rooms after a period of operation require maintenance of HVAC, FFU, filters, cross‐contamination prevention… During maintenance, if there is no replacement solution, production may be halted. Clean Booth can be deployed as a “mobile” clean room, allowing:

• Continuous production process without interruption.
• Reduced risk of delayed deliveries.
• No impact on the main production line operations.

Meeting urgent production requirements in pharmaceuticals, electronics, food: Sudden orders, seasonal contract manufacturing, or customer demands for rapid production-condition verification often require setting up a clean environment in very short time. Clean Booth helps businesses:

• Quickly handle emergent requirements without large construction investment.
• Have flexibility in installation location and size.
• Easily expand or dismantle after mission completion.

Read more: Latest price list of Clean Booth used in electronics factory

Key factors that enable installing a Clean Booth within 48 hours

Choose the right modular Clean Booth: Clean Booth built with aluminium-profile frames speeds up installation because components are standardized and can be pre-cut in the factory. Aluminium is also light, easily transported, and does not require special lifting equipment.

Integrated HEPA box and FFU: Modern Clean Booth models typically integrate the HEPA filter box and the FFU (Fan Filter Unit) in the module, shortening installation and electrical connection time on site. Just fix the position and connect power according to the diagram and the system is ready.

Use modular design, fast assembly: Major components (panels, frame, lights, FFU) are pre-fabricated in the workshop instead of cutting, drilling and fabricating on site. This reduces unexpected issues and ensures uniform quality in each module.

Simple electrical connection via quick-connect or terminal block: Electrical system is designed as plug-and-play or rapid connect via terminal block, with a clear wiring diagram. Electricians only need to follow the instruction to complete connections quickly while ensuring safety.

Experienced technical team: Optimising the sequence of construction-floor → frame → devices → electrics-avoids overlap of tasks, reduces movement and coordination time. For urgent projects, the team can also conduct single‐shift or night work to guarantee the 48-hour schedule while production continues.

Ready site conditions: A flat factory floor, with 220 V or 380 V industrial sockets (depending on system FFUs), allows rapid deployment without needing floor or power preparation.

Pre-approved layout drawing: A finalised detailed layout drawing enables installation crew to begin without re-measuring or waiting for field approvals. Every device and connection point is clearly set so the construction proceeds smoothly and accurately.

Read more: GMP Standard Clean Booth Supplier in Vietnam

A 6-step process to install a Clean Booth within 48 hours

To ensure a smooth installation of the Clean Booth within 48 hours, following a systematic process is key. Here are the 6 steps applied by the VCR technical team:

Survey & final layout confirmation (2 hours):

• Technician visits the factory to check dimensions, floor conditions and electrical connection points.
• Finalise the approved drawing for equipment layout: FFU, HEPA, LED lights, PVC soft curtain, sockets.
• Mark anchoring points on the floor for frame installation.

Delivery of equipment, inventory check (3 hours):

• Transport all prepared materials: aluminium frame, FFU, HEPA filter, lights, curtain, electrical cabinet…
• Check each item against inventory list: correct quantity, undamaged, functioning.
• Prepare installation tools: screw gun, ladder, small lift if needed.

Install main frame (10 hours):

• Erect the aluminium frame according to surveyed dimensions.
• Use quick-connect joint connectors to shorten bolt installation time.
• Ensure the frame is sturdy, level and aligned with the actual floor layout.

Mount equipment: lights, FFU, HEPA, curtain (15 hours):

• Mount FFUs onto the ceiling frame according to the layout, connect HEPA boxes if required.
• Install LED clean‐room lights (low glare, low heat emission).
• Hang PVC soft curtains around the Clean Booth area, ensuring airtightness and ease of operation.

Electrical wiring, performance testing (10 hours):

• Route electrical wiring inside the frame, connect to central control cabinet.
• Test each FFU and light: ensure stable operation, no strong noise or vibration.
• Perform a preliminary airflow test at the FFU outlet to ensure filtration performance.

Cleaning, acceptance testing, hand-over (8 hours):

• Use clean cloths to wipe all internal and external surfaces of the Clean Booth.
• Run the full system for 30 minutes to check continuous operation.
• Prepare hand-over documentation, provide basic operation training and deliver the system to the customer.

Read more: Clean Booth or Fixed Clean Room: Which Solution is More Flexible?

Suggested Clean Booth models that can be installed within 48 hours

Choosing the right Clean Booth model not only helps shorten installation time but also ensures effective operation from day one. Here are three models designed specifically for different industries and proven installable within 48 hours:

Model 3 × 4 m for a temporary test room – Pharmaceutical industry

• Size: 3 m × 4 m × 2.5 m (Depth × Width × Height)
• Application: suitable for temporary microbiological test area, or a small manipulation zone.
• Cleanliness level: ISO Class 7 or ISO Class 6 depending on number of FFUs.
• Standard configuration: aluminium profile frame; 2 FFUs with HEPA H14; PVC soft curtain on four sides; 600×600 mm LED lights; integrated electrical cabinet with switch and circuit breaker.
• Actual installation time: approx. 10 hours (with a team of 3 technicians)

Model 2 × 3 m for a mixing room – Cosmetics industry

• Size: 2 m × 3 m × 2.3 m
• Application: for mixing zone, packaging of semi-finished goods or dust-prone operations.
• Cleanliness level: ISO Class 8 – maintain stable working zone.
• Standard configuration: stainless steel 304 frame; one high‐capacity FFU (1175×575 mm); milky-white PVC curtain to reduce UV; G4 coarse filter for air circulation support; industrial 220 V socket integrated.
• Advantage: compact, easy to clean, suitable for small cosmetics factory or internal GMP area.

Ceiling-hanging model for SMT electronics industry

• Overall size: 4 m × 2 m
• Application: Protects pick-and-place chip area, PCB component soldering zone from micro-dust.
• Cleanliness level: ISO Class 5 at the operation zone.
• Special configuration: Hang aluminium frame from factory ceiling using threaded rods; integrate two downward-blow FFUs; LED suspended lighting; no curtain – establish the clean zone by positive pressure only.
• Strength: No floor area occupancy, ideal for SMT production lines requiring flexible space.

Notes to ensure quality after installation

After completing the Clean Booth installation within 48 hours, correct commissioning and acceptance testing are critical to ensure operating effectiveness and service life of the system. Below are three key points to pay attention to:

Re‐measure airflow velocity and differential pressure, if required

• Air velocity in the work zone should meet the standard for the cleanliness level (for example: ISO 7 ~ 0.45 m/s ± 20%).
• Use a handheld anemometer or grid type velocity meter to measure representative points beneath the FFU.
• For Clean Booths with multiple FFUs, measurement and adjustment are needed to ensure even airflow distribution.

If the Clean Booth zone requires pressure control

• Use a differential pressure meter between inside and outside the Clean Booth.
• Ensure the pressure differential is stable, not causing disturbances to clean airflow (commonly 5–15 Pa depending on requirement).

Check the tightness of the PVC soft curtain

• The soft PVC curtain is the main dust barrier in the Clean Booth. You must ensure:

  • • The bottom edge of the curtain is not too high off the floor (recommended < 5 cm).

    • The curtain strips overlap by minimum 5-10 cm to reduce air ingress.

• Check the mounting frame of the curtain to ensure strips don’t shift during use.
• Ensure no gaps between partitions if panel walls are used.

Good curtain sealing helps maintain unidirectional airflow and prevents dust intrusion.

Basic operation guidance for production personnel

After installation, the contractor should hand over operation guidance to the production team:

• How to correctly turn on/off the FFU system and lighting following the procedure.

• Recommended system idle time before shift: turn on 15-30 minutes in advance to stabilise airflow.

• Avoid these actions: moving equipment that obstruct airflow in the clean zone; removing the curtain strips.

• Maintenance schedule: Clean the pre-filter every 2-4 weeks; replace HEPA filter every 6-12 months depending on environment.
  Concise but accurate training helps minimise post-installation issues and prolong system lifespan.

Read more: Clean Booth inspection checklist before putting into production

Frequently Asked Questions (FAQ)

Does a Clean Booth require 3-phase power?
Whether to use single-phase or three-phase power depends on the total power of the FFU system installed inside the Clean Booth.

• If the system is small: uses 1–3 FFUs, you can use single phase (220 V), which is easier to connect and suitable for most small factories.

• For larger systems (more than 4 FFUs) or when many other devices are combined (high-power lighting, measurement equipment), you may use three‐phase (380 V) to ensure stable continuous operation.
  Note: Before installation, the contractor will advise the appropriate electrical diagram based on actual conditions.

Can a Clean Booth be used in a high-humidity room?
Yes, but you must configure suitably to ensure durability and safety in operation:

• Materials should be selected accordingly: anodised aluminium frame (anti-oxidation), anti-static and humidity-resistant PVC curtain, FFU motors resistant to moisture.

• Avoid placing FFUs under ceilings where water may leak or where condensation is heavy to minimise reduction in fan life.

• You may add a dehumidifier when placing the booth in special zones such as fresh-food processing factories.

Can I relocate the Clean Booth after 1 month?
Absolutely. Clean Booth is designed for fast assembly and disassembly, highly flexible:

• Aluminium profiles and panel components can be removed without damage.

• Easy to dismantle, pack, transport and reinstall at a new location.

• Suitable for businesses leasing temporary space or frequently changing production lines.
  Relocation should be executed by an experienced technical team to ensure no damage to devices such as FFUs or HEPA filters.

Does Clean Booth meet GMP standards?
Clean Booth can be designed and constructed to GMP standard if specified from the start:

• Cleanliness level: can range from ISO Class 8 to Class 5 depending on number of FFUs and airflow speed.

• Suitable materials: anodised aluminium, stainless-steel 304, anti-static PVC curtain – easy to clean.

• Acceptance testing: airflow velocity, differential pressure, DOP/PAO test if required.

• Full documentation: drawings, acceptance checklist, operating SOP.
  This is an optimal choice for pharmaceutical, cosmetic, medical-device companies needing a clean environment quickly.

Need a temporary clean zone for a new production line, test area or inspection process?
VCR is ready to support fast turn-key Clean Booth installation in just 2 days, with:

• One-to-one technical consultation based on industry (pharma, electronics, food, cosmetics…)

• Neat installation, minimal disruption to production

• Transparent quotation – complete layout within 24 hours

Contact:

Hotline: 090.123.9008
Email: [email protected]
Website: https://cleanbooth.vn/

Dat VCR